Solutions
Flexible by design. Built for your operations.
Nine modules across three families. License the full stack or just the modules you need — each solves a specific operational challenge, and they work even better together.
Modules that provide data-driven visibility and analysis, to support better decision-making across your operation
Unlock actionable insights from your data using artificial and business intelligence tools.
Enable equipment-level health and performance monitoring, including real-time diagnostics and remote control.
Monitor real-time performance metrics and key operational indicators in one centralised view.
From data to clarity
Increase machine output and continuously drive improvements through AI and BI tools — turning raw production data into decisions you can act on immediately.
Informed Decision Making
Multi-layered insights from analysed datasets give operations teams and engineering the context to make faster, better calls.
Optimised Yields
Early warning and predictive indication of potential yield-impacting anomalies — catch issues before they become yield losses.
Increased Efficiency
Automated, real-time data collection and report generation available anytime, anywhere — no manual compilation.
Key Features
- Deep Parametric and Functional Analytics for Engineering
- Hardware Performance Tracker (e.g. insertion counts)
- Equipment Health Insights (e.g. jam rate)
- Production Operational Metrics
- Predictive Product Yield Performance
From reactive to proactive
Let your equipment tell you when it needs help — before things go wrong. Real-time monitoring, live insertion performance data, and remote control in one place.
Improved Reaction Time
Real-time insights into product yields and equipment status mean your team can act on issues before they escalate.
Increased Machine Uptime & OEE
Identify performance issues early and address them promptly — optimising loading and maintenance schedules.
Increased Productivity & Quality
Boosted output quality with optimised equipment performance through swift, data-informed corrective actions.
Key Features
- Handler live monitoring by arm, site, product yield, and output quantity
- Hardware live insertion performance monitoring
- Handler remote control
From blind spots to full visibility
Never let production issues derail plans again. Bring all key operational metrics together in one place — customisable, real-time, and accessible from anywhere.
Data-Driven Excellence
In-depth insights into critical performance indicators across all functions and processes drive operational excellence.
Increased Equipment Utilisation
Real-time visibility into facility status, resource utilisation, and performance metrics keep equipment working harder.
Actionable Intelligence
Comprehensive management view of all activities — rapid identification of issues and trends for faster decisions.
Key Features
- Operations Dashboard — live tracking: output vs. forecast, OEE, downtime, MTBF, MTBA, and more
- Inventory Dashboard — monitoring of direct/indirect material, incoming stock, and shipping performance
- Quality Dashboard — oversight of overall customer quality metrics
- Facilities Dashboard — supervision of environmental sensors and parameters
Modules focused on workflow enforcement, process integrity, and consistent execution across operations
Define, enforce, and monitor process sequences for quality and traceability.
Manage validated process parameters securely across teams, shifts, and production runs.
Unify testing and interface protocols across machines and operators.
From manual handoffs to automated flow
Gain control of your entire process, with just one click. Control, enforce, and monitor every step with precision — no skipped processes, no untriaged lots.
Automated & Foolproof
Streamlined production processes with integrated operations management — product quality is enforced by the system, not reliant on individual memory.
Reduced Errors
Systematic planning, execution, review, and refinement of processes drives continuous improvement with control.
Minimised Interruption
Prompt issue detection and effective corrective actions improve product quality and operational reliability.
Key Features
- Customer NPI Portal — aligned and consolidated flow of information, requirements and specifications across all stakeholders
- Automated, foolproof BuildSheet or specifications upload to production servers
- Customized process flow for complex requirements with failsafe process checking — no process step can be skipped
- System-controlled digitised electronic forms in all process steps
- Lot quantity and movement live tracking at every process stage
From scattered parameters to controlled recipes
Eliminate setup errors with centralized recipe management, revision tracking, and access control. Only the right recipe, on the right machine, for the right lot — every time.
Secure
Restricted access ensures only qualified, authorised personnel can set up or modify recipes. Operational integrity is protected.
Foolproof
Fail-safes prevent the wrong recipe from being loaded. No inadvertent loading or editing of production recipes is possible.
Accurate & Compliant
All recipe changes undergo a rigorous approval process. Only approved, engineering-verified recipes are released to production.
Key Features
- Foolproof, automated, system-secured equipment recipe downloads
- Approved recipes reviewed and verified by engineering, equipment and quality stakeholders before upload to production server
- Revision-controlled recipe storage — secured from manual edits at any authority level
- System-verified recipes loaded automatically for every new lot or production run
From inconsistency to unity
One interface. Every machine. Every operator. Stop losing time and accuracy to the frustration of a different UI for every piece of equipment on the floor.
Standardised User Experience
A consistent interface across all tester stations simplifies training, reduces user errors, and improves operator efficiency.
Improved Traceability
All test interactions are recorded consistently for audits, quality checks, and data analysis.
Shorter Onboarding Time
Operators learn one system. Cross-functional training and new hire ramp-up time are significantly reduced.
Key Features
- Real-time oversight of Yield, Hardbin and Softbin for Test Program Validation
- Test result summary at Lot-End process
- Automated test recipe loading from production server
Modules that manage scheduling, track inventory, and retain critical operational knowledge
Knowledge Retention
Capture and reuse tribal knowledge, NPI documentation, and best practices for continuous improvement.
Advance Scheduler
Plan tasks, calibrations, and maintenance more efficiently with adaptive, real-time scheduling.
Hardware & Stock Inventory
Track availability and usage of tools, spares, test hardware, and consumables.
From tribal knowledge to shared knowledge
Don’t loose knowledge when people change. Capture key know-how, debug tips, product launch documentation and SOPs so institutional expertise is always available—now and later.
Retained Formal Knowledge
Compliance ensured, version controlled, & streamlined document storage with automated records of operational workflows ensures compliance and auditability.
Retained Informal Knowledge
Tribal knowledge — day-to-day debug tips, issue history, and workaround fixes — is force-captured digitally so it survives attrition.
Increased Efficiency
Minimise training time and the learning curve for new hires by eliminating trial-and-error as the default onboarding method.
Key Features
- ISO-level, digitized and revision-controlled document storage
- Tribal knowledge of day-to-day debug findings force-captured digitally and uploaded to controlled database
- eLearning database to manage and disseminate process or SOP changes via multimedia platform
- Full-access digital operator feedback system for daily closed-loop communication with supervisors and managers
- Digital interactive OCAP (out-of-control-plan) system for timely escalation of issues
From static plans to adaptive scheduling
Let ExSA readjust to shifting shopfloor needs, all in real-time. Stop managing schedules with last week’s spreadsheet and start planning with live data from the floor.
Better Machine Health
Timely, routine maintenance prompted automatically extends equipment lifespan and reduces costly emergency interventions.
More Uptime
Predict and prevent unexpected equipment failures through optimised, proactive maintenance routines.
Optimised Resources
Accurately predict future needs and adjust schedules based on real conditions — improving reliability and efficiency.
Key Features
- Augmented Planning System with predictive and learning capabilities for capacity planning based on customer forecasts
- Equipment calibration and preventive/predictive maintenance planning
- Live monitoring of execution vs. forecast
From uncertainty to accuracy
Know exactly what you have, where it is, and when it needs replacing — without tying up excess cash in inventory or risking a production stop because a critical component ran out.
Enhanced Inventory Management
Accurate, up-to-date records of hardware availability, usage, and maintenance give full visibility and control at all times.
Optimised Consumable Lifespan
Characterised lifespans ensure consumables are replaced at the right time — not too early (wasted cycles), not too late (yield impact).
Smarter Hardware Procurement
Data-driven insights enable timely, efficient purchasing — no more emergency orders or overstocked shelves.
Key Features
- Hardware (e.g. loadboards, sockets, etc.) and spare parts inventory tracking
- Handshakes with Process Flow Control and Secure Recipe Management modules — only correct setups can run production
- Handshakes with Advance Scheduler module for calibration and preventive maintenance (PM) planning
- Predictive models from the Data Analytics module to replace components at the end of their useful lives right before it impacts yields
- Automated First-In-First-Out (FIFO) inventory management
- Hardware control handshakes with the advanced planning module to ready hardware prior to production runs